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Turn waste heat into savings and sustainability

In nonwovens production, dryers are among the most energy-intensive processes, often releasing valuable heat into the atmosphere.

With the ANDRITZ Heat Recovery System (HRS), this untapped energy can be captured and reused, turning energy loss into measurable savings while supporting your sustainability goals.

How it works

The ANDRITZ Heat Recovery System captures hot exhaust air from the dryer and transfers its energy to incoming fresh air via a high-efficiency air-to-air heat exchanger.

By pre-heating the make-up air before it enters the dryer, the system significantly reduces the energy required for heating—resulting in improved overall process efficiency.

Your benefits at a glance

Customers benefit from a combination of economic and environmental advantages:

  • Reduced energy consumption through lower gas or electricity demand
  • Significant CO₂ emissions reduction, supporting sustainability targets
  • Lower operating costs with a short return on investment
  • Robust, fully industrial design with stainless steel construction
  • Easy integration into existing dryer systems—no major modifications required
  • Low maintenance thanks to accessible filters and simple cleaning
  • Clean operation: pre-heating without direct contact between exhaust and fresh air

Engineered for reliable performance

Designed for continuous industrial production, the ANDRITZ HRS ensures maximum reliability and uptime:

  • Durable stainless steel air-to-air heat exchangers
  • Dedicated filtration to protect incoming air quality
  • Integrated instrumentation for temperature and pressure monitoring
  • Isolation dampers enabling maintenance without production stops

Sustainability that pays off

Recovering waste heat is not just an environmental decision—it’s a smart business move. By reusing energy that would otherwise be lost, producers can:

  • Improve overall line energy efficiency
  • Reduce exposure to volatile energy prices
  • Enhance environmental performance—without compromising productivity

Upgrade your existing line

Whether for new installations or retrofit projects, the ANDRITZ Heat Recovery System is a proven solution to boost dryer efficiency and drive more sustainable nonwovens production.

Interested in your savings potential?

Our experts are ready to support you with feasibility studies and tailor-made solutions for your line.

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Olivier Courtiade, Head of Service Sales, ANDRITZ Nonwoven & Textile

olivier.courtiade@andritz.com

Olivier on LinkedIn

 

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