Different feed sinking and floating images/rendering
Producing high‑quality sinking fish feed requires precise density control. It is one of the most demanding tasks in aquafeed extrusion.
Without a dedicated expansion‑control system, producers often face:
Inconsistent pellet density
Frequent manual process adjustments
Reduced output when changing recipes
High energy use from compressed air
Increasing maintenance and spare‑part costs
In many operations, pellet density is controlled by adjusting water, oil, screw speed, or die configuration. These parameters are difficult to stabilize and often lead to higher operating costs over time.
The ANDRITZ Solution: Expansion control engineered to work with your extrusion process
ECS V2.0 image/rendering
Body text: ANDRITZ introduced expansion control to the aqua‑feed industry decades ago. ECS V2.0 builds on this expertise with a redesigned core concept and patented technology* developed for long‑term reliability.
(*Patent pending)
Early customer installations demonstrate:
Significant reduction in compressed‑air consumption
Lower maintenance effort
Stable, repeatable pellet quality
How it works (simplified, no over‑engineering)
Installed directly after the extruder die, ECS V2.0 creates a controlled pressure zone that limits pellet expansion as steam flashes off. The result is consistent sinking‑feed density — without constant manual tuning.
At the heart of the system is a newly designed airlock (patent pending), engineered to seal more effectively than conventional designs and drastically reduce air leakage.
Why ECS V2.0 makes a long-term difference
Lower operating cost
Significantly reduced compressed‑air consumption
Lower electricity demand from compressors
Reduced exposure to rising energy prices
Less maintenance, less downtime
Fewer wear‑sensitive components
Lower spare‑parts consumption
- Reduced maintenance intervention
Maximum flexibility
- Easy switching between sinking and floating feed via integrated bypass
- Suitable for new installations or retrofit to existing extrusion lines
Consistent product quality
Stable sinking‑feed density
Reliable performance across raw‑material variations
Same or better pellet quality than previous ECS solutions
ECS V2.0 is a robust investment designed to deliver value throughout the full lifecycle of your extrusion line.
Key benefits at a glance
Precise and repeatable sinking‑feed density
Lower energy consumption
Reduced maintenance and spare‑part needs
Easy switching between sinking and floating feeds
Strong lifecycle value
Sustainability built into daily operation
Lower compressed‑air consumption delivers more than cost savings.
By reducing energy demand from compressed‑air systems, ECS V2.0 helps aquafeed producers:
Lower your CO₂ footprint
Improve overall energy efficiency
Support long‑term sustainability targets
This makes ECS V2.0 a practical step toward more sustainable aquafeed production; without compromising performance or product quality.
Light bulb with energy curve going down