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Overhaul and modernization

From standalone presses and press lines to automation components: Our comprehensive overhaul and modernization solutions for hydraulic, mechanical and servo presses from Schuler and other manufacturers ensure maximum performance, enhanced availability and future-ready production systems.

Overhaul: Performance like on the first day

The productivity and precision of your system decreases over the years due to natural wear and tear. During an overhaul, we repair defects and wear-related damage to restore functionality, extend the service life, and increase safety. Restore the original efficiency and performance of your system - for less downtime and more cost-efficient, sustainable production.

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Modernization: Ready for the smart factory

Outdated system technologies often cause unnecessary additional costs and inefficient production. With ANDRITZ Schuler Service, you can increase the performance of your system. Fewer breakdowns, lower energy consumption, optimized processes: the latest technologies, such as our digital modernization solutions, lead to significant cost savings in the long term. Start with us into a more dynamic, more productive and more profitable future! We would be happy to advise you.

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Well prepared for competition and the future

Press shop operators today are faced with significant and diverse tasks: increasing productivity and product quality, lowering production costs, reducing reject rates, improving energy efficiency, and maximizing plant availability.

ANDRITZ Schuler Service offers retrofit solutions for all forming technology sectors. Our service experts work with you to develop customized solutions tailored to your production to increase the performance of your forming. In control and automation technology, we rely on the use of innovative digital technologies. With us, you receive service from a single source over the entire life cycle of your system - from consulting to implementation, commissioning, production support and all-round support. Your benefits at a glance:

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Everything from a single source

We offer services and solutions for all press types as well as automation components from a single source.

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Use of the latest technology

As a market and technology leader, we rely on technologies to make your systems fit for the future.

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Lower investment costs
 

You don't have to purchase a new system. With our retrofit solutions, we equip your system for the future.

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Smart digital solutions

Only at ANDRITZ Schuler Service: Integration of intelligent digital solutions to increase process efficiency and reduce costs.

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Sustainable production

Save energy costs and improve the CO2 footprint by retroffitting the Metris Energy Monitor.

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Production reliability

Fewer malfunctions and downtimes, greater reliability throughout the entire production process thanks to optimized performance.

Our services

We offer you everything from a single source: from consulting to implementation, commissioning, production support and, if required, all-round support throughout the entire life cycle of your system.

Hardware and software upgrade from Windows XP and 7 to Windows 11 for mechanical and hydraulic presses. The use of outdated Windows XP or Windows 7 computers jeopardizes system availability for various reasons. Obsolete operating systems pose a security risk as they do not receive the latest updates and are more susceptible to cyber attacks. This not only puts company data at risk, but also system functionality. Outdated hardware also poses a risk, as spare parts are difficult to obtain and replacement is often impossible without an extended system downtime. This can lead to production stoppages and high financial losses. Updating to the latest PC technology is therefore crucial for guarante safety and efficiency and ensuring system availability.

Benefit from Metris digital reftrofitting solutions. Even older equipment can achieve significant improvements in performance and efficiency through the integration of digital technologies.

For example, our Metris Machine Applications enable precise monitoring and control of production processes, helping to optimize productivity and reduce downtime. Meanwhile, the Metris Energy Monitor supports efficient energy management, lowering operating costs and reducing environmental impact.

Take advantage of digitalization today and maintain your competitive edge.

 

It is high time to replace the components of your outdated safety controller that are no longer available. The integration of modern, integrated control systems lays the foundation for safe and efficient machine control. These systems offer the latest technology, increase reliability and performance, ensure machine safety and optimize production processes. They reduce the risk of unexpected failures and help to maintain machine availability. Best of all, this approach can be extended to a complete control system upgrade in a second step. This allows you to modernize – incrementally, depending on your individual needs and budget. Invest in the future of your systems!

Make your system fit for the future with a comprehensive control system upgrade. By using the latest state-of-the-art technology, you can reliably replace outdated components, some of which are no longer available. The benefits: A significant increase in the availability of your system and a noticeable improvement in operability. Modernization ensures that your system remains state-of-the-art in the years to come. This not only increases efficiency, but also contributes to the competitiveness of your company. Take the path into the future and invest in the performance of your system with a comprehensive control system upgrade.

Outdated hydraulic systems are often the main cause of high energy costs in your machine fleet. You can achieve considerable energy savings, however, by switching to state-of-the-art pump and/or motor technology. This retrofitting not only significantly reduces energy consumption, but also increases the efficiency and performance of your systems. Less energy consumption not only means cost savings, but also a reduction in environmental impact. Invest in the future of your systems and take an important step towards sustainability while reducing your operating costs and increasing overall efficiency. Switching to modern hydraulic technology pays off in many ways.

If machine components in your press shop break down frequently, this indicates the need for a comprehensive general overhaul. By replacing the actuators and sensors and implementing a modern control system, in conjunction with a thorough mechanical overhaul, you can optimally prepare your machine for the coming years. These measures not only significantly increase the reliability and efficiency of your machine, but also reduce downtimes and the associated costs. Invest in the future and ensure that your machine is ready for the next decade - without constant repairs and operational interruptions.

ANDRITZ Schuler Service is your reliable partner when your economic conditions change and relocation of systems becomes necessary. Whether you need or want to relocate your presses to a neighboring hall or to the other side of the world, ANDRITZ Schuler Service can assist you worldwide. Our experts will organize a smooth and efficient relocation process to ensure your systems can be recommissioned quickly. Rely on ANDRITZ Schuler Service and benefit from our many years of experience in machine relocation to optimally protect and utilize your investments.

Keep your equipment competitive and future-ready. From maintenance and repairs to safety retrofits, control upgrades, welding repairs, and complete modernizations, ANDRITZ Schuler Service provides tailored solutions for third-party presses and forming systems of all major manufacturers. We increase performance, extend service life, and ensure maximum production availability.

DIGITALSUITE

Welcome to our Metris Digital Solutions

More productivity through the digitalization of the press shop: With the Metris digital solutions for standalone presses and press lines from ANDRITZ Schuler and other manufacturers, you can manufacture more… 

Our solutions in practice

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Metris Energy Monitor

Innovative Schuler Energy Monitoring System: how medium-sized companies can save up to 15% energy.

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Metris Industrial Edge

Pioneering Industry 4.0 project: how a Siemens press shop became a smart factory with Industrial Edge.

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Press modernization

After a complete mechanical and electrical modernization, a 50-year-old press is like new again.