Performance & Efficiency
- Destruction Removal Efficiency (DRE): Up to 99%
- Thermal Energy Recovery (TER): 96–97%
- Energy Use: Less than half of a comparable thermal oxidizer
Catalyst selection is tailored to the application to maximize efficiency and service life. However, catalysts can be deactivated (“poisoned”) by certain compounds or masked by particulates. Gas streams should be free of catalyst poisons and excessive particulates to ensure 5+ years of effective operation.
Suitable Applications
RCOs are ideal for processes with simple solvent VOCs and minimal particulate matter, such as:
- Printing & packaging (alcohols, xylene, toluene)
- Wood products without combustion ash (e.g., steam/gas-heated veneer dryers)
Maintenance Considerations
Unlike RTOs, RCO performance depends on both temperature and catalyst activity. Even in clean applications, catalyst efficiency decreases over time. Catalyst sampling and analysis are recommended every 3–5 years.