ANDRITZ Asset Performance Management (APM)

Boost asset reliability and minimize production disruptions

Unplanned downtime is more than a maintenance issue. It can mean lost production, higher costs, delayed deliveries, and pressure on already limited maintenance resources.

Yet many mills still rely on reactive maintenance or fixed schedules to manage critical equipment. When asset conditions changes between inspections, potential failures can remain hidden until they become production problems.

What if your maintenance strategy could identify where the risk is growing and help your teams act before a failure occurs?

ANDRITZ Asset Performance Management (APM) connects asset data, process information, condition monitoring, risk assessment, and maintenance workflows to give your teams a clearer picture of what is happening across critical equipment.

The result is a shift from reacting to failures to managing reliability proactively.

From asset data to better decisions

Critical asset information is often spread across systems, inspections, documents, and maintenance records. This makes it difficult to understand asset health and determine where to focus limited resources.

ANDRITZ APM provides a unified view of asset performance to help teams:

Monitor critical assets and detect abnormal conditions
Identify and prioritize increasing asset risks
Access relevant asset information when needed
Support proactive maintenance planning
Improve collaboration between maintenance and operations

One portfolio, multiple paths to reliability

Combine condition monitoring, risk-based asset management, reliability intelligence, inspection management, maintenance planning, valve monitoring, motor health assessment, calibration management, and Reliability Twins in a common digital environment.

Start with the reliability challenges that matter most today and expand your asset performance strategy as your needs evolve.

Build reliability today. Move toward more autonomous operations tomorrow.

Key Functionalities:

Application design based on customer needs
Flexible infrastructure adaptable to different process industries and budgets
Part of the Metris all-in-one platform with step-by-step enhancement toward autonomous operations
Creation of soft sensors (including Python-based implementation)
Enhanced human-machine interface (HMI) for flexible visualization
KPI-based dashboards for consistent and systematic process analysis

Predict failures before they impact production

ANDRITZ Reliability Twin

Reliability Twin continuously evaluates critical asset conditions and transforms operational data into actionable reliability insights. Instead of analyzing thousands of data points, teams can quickly understand:

Which assets require attention
Where risk is increasing
What should be prioritized
When action should be taken

This helps maintenance teams act earlier, operations teams work with greater confidence, and management gain better visibility of operational risk.

Measurable value to customers

At ANDRITZ Pulp and Paper, digitalization is all about measurable results. ANDRITZ APM delivers tangible improvements across key performance areas, helping plants operate more efficiently, reliably, and profitably.

What you can achieve:

Up to 1% production increase

Up to 1% mill availability increase

Up to 2% maintenance cost reduction

Up to 5% productivity increase

Up to 20% operator action reduction

These improvements are driven by better shutdown planning, early fault detection, optimized resource allocation, and improved process stability.

Take the next step toward autonomous operations

Advancing autonomous operations are at the core of our vision. By combining automation, electrification, intelligent instrumentation, and digitalization, ANDRITZ enables measurable value across the full asset lifecycle and entire value stream.