Gemini nozzles
The Gemini nozzle provides significant cleaning energy improvement compared to other available nozzles by providing high impact pressures on the deposits. In many cases, cleaning can be improved while reducing steam flow.
ANDRITZ is the OEM of Diamond Power® boiler cleaning equipment, so our replacement parts and upgrades are manufactured to original specifications.
We supply genuine high-performance Diamond Power OEM spare parts and engineered upgrades for sootblowers, tailored to your specific application, model, and vintage. Our experienced product support team has access to detailed component lists to ensure you receive the correct and trusted parts. In addition to Diamond Power equipment, we also offer high-quality parts compatible with most other brands, including Clyde-Bergemann and Copes Vulcan. Our upgrades are available for potential savings in cleaning media usage, helping you improve efficiency and reduce operational costs.
The Gemini nozzle provides significant cleaning energy improvement compared to other available nozzles by providing high impact pressures on the deposits. In many cases, cleaning can be improved while reducing steam flow.
This advanced poppet valve is designed for long retractable sootblowers and allows the pressure setting to be easily adjusted while the sootblower is operating.
The Progressive Helix Mechanism substantially reduces sootblower-induced boiler tube erosion by precise indexing with each blower cycle, so the nozzle cleaning path is different with each successive cycle.
The PowerTrain carriage offers high-temperature service without periodic maintenance. This unique, maintenance-free carriage is designed to operate reliably and without leakage. PowerTrain carriages offer a 3 year warranty!
The Diamonized feed tube provides a highly scratch- and wear-resistant surface for maximum availability. This is a true, surface hardening of the base 304 SST material which greatly increases packing and feed tube life. The Diamonized feed tube is the only feed tube currently on the market that provides a surface hardness in excess of Rockwell Rc 69, and surface finish of RA48 minimum.
Heat transfer sensors are designed and manufactured for long life and reliability and are available for special applications such as small diameter furnace tubing or rifled tube applications.
Excessive steam and condensate leakage in sootblower feed tubes can lead to high operating and maintenance costs. Our live-loaded packing gland prolongs packing life, eliminates the need to torque-set packing nuts and springs, and allows easy monitoring of packing wear.
We provide quality replacement parts for a wide range of drum level gauges and level indicators. We also provide sight glass, covers and bolts for most of the Diamond Power legacy products.
Replacement lance and feed tubes are available which meet or exceed original equipment manufacturer’s design standards.
We ensure compatibility and performance when replacing parts on non-Diamond Power sootblowers, providing a single source for all your boiler cleaning needs.
We offer a comprehensive range of high-quality replacement parts not only for Diamond Power sootblowing systems but also for equipment from other OEMs. We ensure compatibility, performance, and reliability across a wide variety of competitor models This means customers can maintain and upgrade their systems with confidence, knowing they’re backed by trusted parts and expert service.
These kits provide a comprehensive parts package for in-house rebuilding of IK sootblower carriages (non-Diamond Power Powertrain carriages).
The stainless steel AISI 316L sootblower wallbox for recovery boiler and utility applications is ideal for areas of extensive corrosion, including places where flue gas interacts with steam.
Diamond Power sootblower component rebuild and upgrade services can help extend the life of your existing Diamond Power or other suppliers’ equipment. Our service centers are fully equipped for a wide range of services, from simple poppet valve rebuilds to complete sootblower refurbishment.
| Carriage related | Sootblower related |
| IK-555 carriage | A2E rotary puff sootblower |
| IK-545 carriage | G9B rotary sootblower |
| IK-525 carriage (both pre-series one and series one) | IR rotary wall sootblower |
| IK-4M carriage | Poppet valve (both standard and EAPC) |
| IK-600 carriage | Poppet valve EAPC exchange |
| IK-700 carriage | IR-3Z sootblower upgrade or exchange |
| IK-AH carriage | Complete sootblower refurbishment |
| Powertrain carriage conversions and equipment exchanges | Auxiliary support refurbishment |
| Full grease carriage conversions and equipment exchanges | AH diaphragm-operated poppet valve conversion to an air cylinder operator |
| Full oil bath carriage conversions | Water level gauge rebuild |
Through a dedicated team of professionals, we provide onsite services focused on the proper operation and maintenance of your boiler cleaning systems. Our complete turnkey services encompass all onsite installation, project management and technical oversight, including necessary labor, equipment, tools and consumables.