VibePro, Smart sensor for predictive maintenance

ANDRITZ VibePro

Your asset health check to maximize the uptime of your decanter centrifuge

ANDRITZ VibePro is a smart sensor that works like a digital health check for your machines. By detecting maintenance needs and potential issues at an early stage, it helps maximize uptime, extend equipment lifetime, and ensure safe, reliable operations across your plant.

Your benefits

Maximized uptime & reliability through 24/7 monitoring, early fault detection, and automated alarms with expert recommendations.
Deep machine‑health insights from weekly structured reports, trend views, delta values, FFT analysis, and the unique combination of vibration and process data.
User‑friendly transparency via clear dashboards, interactive reporting, and flexible deployment options.
Strong expert support with advanced diagnostics, global ANDRITZ expertise, remote services, and local presence.
Comprehensive lifecycle services including scheduled reporting, ad‑hoc alarms, software access, performance reviews, professional field service, and timely spare‑parts supply.

Prevent unplanned downtime and protect high-value equipment

Unexpected failures disrupt production, reduce profitability, and increase safety risks. ANDRITZ VibePro continuously monitors critical components and alerts operators before failures occur.

By identifying developing issues early, maintenance teams can act at the right time, with the right resources, and with minimal impact on production schedules.

From raw data to actionable maintenance insights

Condition monitoring only creates value when data leads to clear decisions. ANDRITZ VibePro transforms continuous sensor data into actionable insights that support confident, data-driven maintenance strategies.

Intuitive dashboards and smart reporting

Real-time dashboards and automated reports provide a clear overview of machine health at a glance. Weekly summaries highlight deviations, while drill-down views allow detailed analysis down to asset level. Unlike static PDFs, ANDRITZ VibePro reports are interactive and data-rich, featuring trend views, delta values, and embedded diagnostic insights that support informed maintenance decisions.

Automated diagnosis

Raw vibration and temperature signals are automatically translated into alarms, trend views, and practical recommendations. Built-in intelligence reduces false alarms and highlights critical deviations, enabling even less experienced staff to take the right actions without delay.

Smooth and reliable operation in industrial environments

The core of ANDRITZ VibePro is its advanced sensor technology. Compact, wireless, and durable, the sensor continuously measures vibration and temperature – even in harsh or hard-to-reach environments.
The sensor is easy to install using threads, adhesives, or magnets and requires no complex alignment. With a battery lifetime of up to 15 years and secure wireless data transmission, ANDRITZ VibePro ensures low maintenance effort and high reliability throughout its lifecycle.

Secure and flexible system integration

Every production environment has unique IT requirements. ANDRITZ VibePro supports flexible deployment on local servers, private cloud environments, or scalable cloud platforms such as Microsoft Azure. Secure communication via Bluetooth Low Energy, Wi-Fi, Ethernet, and optional cellular network ensures reliable data transmission without interfering with existing production networks.

Crosslinking vibration and process data

A key differentiator of ANDRITZ VibePro is the ability to combine vibration data with process data. By linking machine condition with operational parameters, the system goes beyond conventional condition monitoring. This unique approach leverages ANDRITZ’s OEM expertise, enabling more accurate root cause analysis and smarter, process-aligned maintenance strategies that maximize reliability, efficiency, and performance.

Expert support and lifecycle services

ANDRITZ VibePro is supported by comprehensive lifecycle services designed to keep the system accurate, up to date, and aligned with customer needs. These services include scheduled reports, ad-hoc alarms, continuous software access, and regular performance reviews conducted by ANDRITZ experts. With a global service network, ANDRITZ provides rapid on-site and remote support – from advanced diagnostics to spare parts and field service.

Smart technology. Strong performance

ANDRITZ VibePro combines advanced sensing technology with robust design and flexible connectivity, making it the ideal solution for wireless condition monitoring in demanding industrial environments.

Do you want to know more about our innovative sensor?

Please have a look into the technical specifications.

Measurements	Surface temperature acceleration in 3 axes
Dimensions	34 x 98mm
Sampling frequency	100-25,600 Hz
Amplitude	up to 64g
Maximum frequency	6,000 Hz (Z) 9,000 Hz (X) 9,000 Hz (Y)
Ambient temperature	-40°C - 85°C
Machine surface temperature	-40°C - 105°C
Waveform	15,000 samples (3 axes measurement) 45,000 samples (1 axes measurement)
Communication	Bluetooth (wireless), BLE 2.4 GHz
Range	50m line of sight
Lables	IP69, CE, FCC, Ex II 3D Ex ic IIIC T135°C Dc, II 1G Ex ia IIC T4 Ga, II 1D Ex ia IIIC T135°C Da

This is just an extract. All technical details can be found in the product brochure.

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ANDRITZ VibePro is a wireless condition monitoring solution for predictive maintenance in industrial environments. Using continuous vibration and temperature measurement, the system detects early signs of wear, misalignment, and imbalance. Integrated dashboards, automated diagnostics, and secure connectivity enable data-driven maintenance decisions, reduced downtime, improved safety, and extended equipment lifetime across critical assets.