Skip to main content

Diamond Power boiler cameras and temperature monitoring systems

Automatically view inside your boiler and track temperatures in real time for safer, more efficient operation

The Diamond Power camera and temperature monitoring systems help operators identify burner malfunctions, slag buildup, and flame impingements quickly, enabling timely adjustments to avoid unplanned outages. By knowing the exact furnace gas temperature distribution, operators can optimize combustion air and fuel feed, improve boiler efficiency and lower NOx emissions. 

Boiler cameras and temperature monitoring systems

Since 1946, Diamond Power has pioneered boiler camera and monitoring technology, when we delivered the industry’s first furnace viewing systems and continue to set the standard in reliability and innovation. Our state-of-the-art technology allows plant operators to accurately view and monitor internal furnace and process applications.

Diamond Power viewing and monitoring products include high definition (HD) visible and infrared (IR) light boiler cameras and furnace cameras, process gas temperature measuring pyrometers, temperature measurement software, site services, and in-house repair services.

We provide service, parts and troubleshooting for all Diamond Electronics components and systems.

Boiler and furnace cameras

Wall-Eye HD

The Wall-Eye solid-state high-definition camera system delivers pristine, highly detailed images for coal, oil, or gas-fired boilers, pulp and paper recovery boilers, steel reheat furnaces, cement kilns, lime kilns, glass melt tanks, and negative pressure or balanced draft furnaces. The Wall-Eye system is ideal for viewing burners and flames in visible light areas of a boiler, furnace or kiln. A wide field-of-view allows you to see more of the boiler or furnace interior. Fixed and portable versions are available.  

Features and benefits 

  • High-resolution 1/3 in. format optical probe capable of withstanding in excess of 593˚C (1100F)
  • Special filter with enhanced sensitivity for low- or high-temperature applications
  • 1080p full HD images
  • Network connectivity (RJ-45)
  • Digital recorder option with 4 or 8 POE ports for IP cameras
  • Low compressed air consumption, 3 psig. @ 17 scfm. 

This solid-state infrared boiler camera system for black liquor recovery boilers produces 640 x 480 line resolution to deliver powerful images of the smelt bed, superheater area or the liquor guns. Our state-of-the art camera system provides a wide field-of-view, allowing greater bed coverage with fewer cameras, for improved monitoring and reduced capital costs.

Selected features and benefits:

  • Improved bed monitoring
  • Reduced operating and maintenance costs compared to conventional older-style lens tube camera systems
  • Retractable system option protects the camera assembly from air system failure
  • Color options to further improve monitoring capabilities 

AT IV infrared camera systems (UtiliCam, SteelCam, SmeltCam, GlassCam)

The AT IV infrared camera system is a solid-state, high-resolution imaging solution designed to meet the rigorous demands of industries ranging from power generation and pulp & paper to steel and glass manufacturing. With 640 x 480 line resolution and a wide field-of-view, this advanced camera delivers powerful thermal and visual insights into critical process zones—whether monitoring boiler interiors, smelt beds, burner zones, or melt tanks. 

Built with no moving parts and available in multiple configurations, the AT IV system offers exceptional durability, reduced maintenance, and seamless integration into existing operations.  

Features and benefits 

  • High-resolution imaging for enhanced visibility across boiler, steel, and glass applications 
  • Wide field-of-view reduces the number of cameras needed, lowering capital costs 

  • Retractable system option protects camera during air system failures 

  • Color imaging options for improved diagnostics and monitoring 

  • Less maintenance than conventional lens tube systems 

  • Reduces cooling air requirements, improving energy efficiency 

  • Unique dual-walled construction isolates and seals the camera from contaminants 

  • Improves product quality and process control through real-time feedback 

CH-112 camera housing

The CH-112 camera housing is designed to protect 1/2 in. and 2/3 in. format solid-state CCTV cameras from adverse weather conditions. 

Ideal for outdoor surveillance applications, the CH-112 camera housing is engineered for easy servicing and durability. It features a removable rear plate with mounting sled that allows for easy adjustments to the camera and lens. 

HTH-8 camera housing

The HTH-8 high-temperature camera housing operates in ambient temperatures up to 93˚C (200 F). Passages within the housing provide fast transfer of heat to the cooling medium.

Designed to protect 1/3 in., 1/2 in. and 2/3 in. format CCD cameras from extreme heat and adverse weather conditions, it can be used for indoor or outdoor applications.

The camera housing mounts to all standard furnace mounting brackets and/or fixed and remote-controlled pan and tilt devices. It features quick disconnect fittings for the cooling source, which can be air from a Demon III Cooling Device or circulating plant water. 

Temperature and monitoring products

GASTEMP RB

The GASTEMP RB optical pyrometer for recovery boilers directly measures actual furnace gas temperatures and can be used from boiler start-up to full-load operation. It can detect minute changes in flue gas temperatures and provides tremendous accuracy, even when switching to black liquor, fuel oil or natural gas.

Selected features and benefits:

  • Improved efficiency, reduced emissions
  • Suitable for fuel switches
  • Simple, anywhere installation
  • Rugged design can withstand fireside environment
  • Small, lightweight design for easy installation and convenient portability
  • Built-in readout display with menu-driven set-up, including programmable boiler width
  • Provides both analog and visual output signals
  • Fahrenheit and Celsius read-outs available 

GASTEMP XT

The GASTEMP XT optical pyrometer uses specific wavelengths to directly measure actual boiler furnace gas temperatures, including subtle changes in flue gas temperatures. It can be used from boiler start-up to full-load operation. Independent of gas and fly ash emissivities and cold walls, the GASTEMP XT is designed to provide accurate results, even with blended coals or switching to other fuels. 

Selected features and benefits:

  • Rugged to withstand the fireside environment 
  • Small, lightweight design for easy installation and convenient portability 

  • Built in readout display with menu driven set up 

  • Provides both analog and visual output signals 

  • Improved efficiency, reduced Emissions 

  • Suitable for fuel switches 

  • Simple, anywhere installation 

  • Dual-use device 

TemPro

The TemPro temperature measurement system provides live video/data for accurate boiler efficiency readings and emissions control. Temperature readings are logged for trend analyses and to compare various operational features and conditions within the boiler. 

Selected features and benefits:

  • Monitor firing conditions in up to 15 regions of your boiler with accurate real-time temperature readings and local or remote viewing
  • Export data to Excel or bitmap screen capture shots. The system can easily integrate into your boiler’s DCS control system. Use the data to test boiler efficiency and monitor emissions control.
  • Obtain reliable and accurate boiler imaging and temperature measurement technology
  • Withstands the harshest boiler environments while offering the industry’s largest field of view

With our full suite of Diamond Power cameras and monitoring systems, plants gain unprecedented insight into boiler operations for making informed decisions, fewer unplanned outages, and being able to improve the boiler performance overall. Our experts can help integrate these systems into your boiler and ensure your team gets the most out of your investment. Contact us today!

Find out more ...

Recovery plant services

Recovery Plant Services

ANDRITZ recovery plant service experts work in close cooperation with you to improve the performance, stability, availability, and efficiency of your recovery boilers and auxiliary equipments.

Read more
Power-plant-services

Services for power plants

ANDRITZ power plant service experts work in close cooperation with customers to improve the safety, performance, stability, availability, and efficiency of power generation equipment. ANDRITZ is well-positioned to offer the full support our customers need.

Read more
HERB at Ružomberok

Recovery boilers

The recovery boiler plays a central role in the chemical cycle of a modern kraft pulp mill and generates energy for the mill.

Read more
pp-ks-recovery-boiler-inside

Power boilers

Technologies for producing steam and electricity from renewable fuels.

Read more