aa-mining-moltensteel

IDEAS iron ore plant

The solution for achieving faster start-up, reducing risk, and increasing profit

IDEAS includes unit operation objects in libraries that enable users to effectively simulate an iron ore plant.

aa-mining-moltensteel

Molten steel being poured at a metallurgical facility

These libraries feature a flexible and easily customized database that contains the material properties for components commonly used in the mineral industry. Using IDEAS during the design phase will allow the minimization of capital costs and the design of a plant that is easier to operate.

Steady-state simulation 

IDEAS has powerful steady-state capabilities. It performs steady-state mass and energy balances, tracks components, compounds, and element flow and concentration, and handles particle size distributions. IDEAS has been used to model complex plants that include truck and shovel operations, conveying, crushing and grinding (including high pressure grinding rolls), flotation, high pressure acid leaching, heat recovery circuits, neutralization, counter current decantation (CCD), autoclaves, precipitation, filtration, separation, solvent extraction, and electro-winning.

Dynamic simulation

Steady-state models created in IDEAS can be easily converted to a dynamic environment to include detailed dynamic specifications and process control logic. By using IDEAS for control logic verification, plants can reduce costly design errors that could otherwise delay start-up. In fact, studies have shown that using simulation to help with start-up can correct up to 82% of control logic problems before field implementation.

The dynamic simulator can also be used for operator training. Working just like a flight simulator, IDEAS allows trainees to gain realistic, hands-on experience without inflicting harm on themselves, the environment, or the plant.

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Downloads
  • aa-steadystate-simulation-mining_2015.pdf
    IDEAS steady-state solutions for mining

    IDEAS - Steady-state solutions for mining operations

    PDF : 273 KB
  • Simulation solutions for mining operations

    Solutions for everything

    PDF : 1.1 MB
  • IDEAS OLI thermodynamic engine

    IDEAS OLI is an advanced thermodynamic engine that helps to predict the type, quantity, and physical state of the components in a process.

    PDF : 361 KB
  • IDEAS VMG engine

    The IDEAS VMG engine combines the simulation strengths of IDEAS with the validated thermodynamic data provided by Virtual Materials Group (VMG) to support industries that require vapor liquid equilibrium (VLE) capability.

    PDF : 327 KB