The solution for achieving faster start-up, reducing risk, and increasing profit

The ANDRITZ simulator, IDEAS, is the simulator of choice for the pulp and paper industry, used by virtually every major pulp line to come online in the last decade. IDEAS contains all the key objects required to simulate a conventional TMP mill at a macro level of fidelity.

Process modeling

The steady-state capabilities of IDEAS help create and observe heat and mass balances, flows, temperatures, and other criteria in a virtual environment. By feeding various design criteria into the model, a live process flow sheet can be quickly compiled.

As the complexity of the project advances, these steady-state models are easily converted to a dynamic environment to include detailed specifications and process control logic. Since IDEAS is fully interactive, the model can be analyzed, adjusted, and optimized while it’s up and running – there’s no need to wait for the simulation to finish.


A pulp mill operation in Uruguay

Control logic verification

IDEAS helps to stage and test control systems quickly and accurately, reducing the steep curve to start-up. If the control logic cannot start a simulation, it will not be able to start the real equipment. By using IDEAS, costly design errors that could otherwise delay start-up can be reduced. In fact, studies have shown that using simulation to help with start-up can correct up to 82% of control logic problems before field implementation.

Risk-free training

The IDEAS instructor module allows staging and operator training to take place in complete safety, without risk to employees or the environment.

Return on investment

The IDEAS simulator acts as a virtual plant that will help pinpoint plant production improvements and shorten projected start-up dates. In many cases, the IDEAS return on investment has been over 200%.

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  • aa-simulation-pulpandpaper.pdf
    IDEAS simulation solutions for pulp and paper

    IDEAS is the leading dynamic simulator for the global kraft pulp industry. It helps with process design, control logic verification, and operator training.

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