Vacuum Drum Filter CORES
  • ANDRITZ GROUP
  • SEPARATION products
  • Disc and drum filters
  • Vacuum drum filter CORES

Vacuum drum filter CORES

Innovative solution for highly corrosive applications

With the CORES vacuum drum filter, ANDRITZ has developed an innovative, long-life solution, and very reliable filter design that offers maximum corrosion resistance.

CORES vacuum drum filter, innovative solution for highly corrosive applications

CORES vacuum drum filter, innovative solution for highly corrosive applications

© ANDRITZ
Sandwich design for chemical applications

CORES vacuum filter with sandwich design for a permanently chemically resistant surface

© ANDRITZ

Advanced design for high reliability

Vacuum drum filters are the state-of-the-art technology for highly corrosive applications such as producing titanium dioxide (TiO2) in sulfuric acid (H2SO4) processes or in processes where slurries with a high content of hydrochloric acid (HCl) are used.

The CORES vacuum drum filter is a significant innovation to prevent corrosion. The patented sandwich design provides a permanently chemically resistant surface and can be implemented with different materials to ensure resistance to chemicals. Depending on the size required, the structure itself is made of steel or completely of GRP (glass fiber reinforced plastic). 

In addition, all parts in contact with the product are covered with a layer of corrosion resistant, non-reinforced plastic, such as PP, which is commonly used in the chemical industry. Furthermore, some internal wetted parts are made entirely of resistant plastic and are welded together with external surfaces made of plastic to provide a closed surface for corrosive applications.

Special design

In addition to corrosion, all forces and moments have to be handled. Thus, the structural design, including the shaft, the head walls of the drum, and the frame work of the trough, are made of steel, completely of GRP, or of a combination of both in critical areas, depending on the size. 

A special design for these parts ensures smooth distribution of moments, torques, and forces, and the shaft design allows body support, which is important for large sizes. Furthermore, the drum body is secured to the shaft with a clamping set, which allows the use of different materials according to the properties required.

All parts are designed according to a FEM calculation carried out for this new development. The support structure of the drum body can be made of GRP only because it is exposed to much fewer forces. The GRP is embedded into resin and laminated onto the steel structure. Finally, all parts in contact with the product are covered with a layer of non-reinforced plastic, such as PP, for long-term use to ensure chemical resistance. The entire plastic covering is tightly welded, so no single gap or screw remains inside the process area. Used plastics have been applied in the chemical industry for a long time and are well established.

Internal clamping set to secure the drum body to the shaft, non-wetted section

© ANDRITZ

GRP shell during manufacturing

© ANDRITZ

Benefits

  • A very reliable and long-life solution
  • Maximum corrosion resistance (no parts of the machine coming into contact with the product due to the corrosion-resistant design)
  • High availability and less downtime
  • Significantly reduced maintenance costs
  • Continuous and automatic processing

Processing parameters

Average particle size1–300 µm
Solids throughputup to 1,500 kg/m²h
Filtration capacity100–2,000 l/m²/h
Washing ratioup to 1:1 water to dry solids
Process temperature80°C for PP

Chemicals

  • Titanium dioxide
  • Sulfuric acid applications
  • Hyper chloride applications
  • Processes with potentially unknown acids

Find out more ...

Automation

ANDRITZ AUTOMATION is a leading supplier of machines and plant control systems with 65 sites worldwide.

Read more

What's your biggest separation challenge?

Ask your separation specialist

Contact us now
Contact us
ANDRITZ SEPARATION
ANDRITZ KMPT GmbH
Germany
Get in contact
Downloads
  • Cores vacuum drum filter

    Innovative solution for highly corrosive applications

    PDF : 3.4 MB
  • Solutions you can count on in the chemicals industry PDF : 3.1 MB