Souflex

Laser welding system for large, tailored components and multi part integration solutions

SOUFLEX is the answer to the strong growth of large laser welded Tailored Blanks such as Door-Rings, H-Frames, O-Frames, Sun-Roofs, and other so called “Multi Part Integration“ or “Large Tailored Components“ applications and solutions. Designed for maximum flexibility, efficiency, reliability at almost no tool and fixture cost, this cutting-edge technology ensures seamless integration into modern production environments. With various options in regard of automation degree and weld process technologies, SOUFLEX unlocks new possibilities in manufacturing with a solution that combines productivity, accuracy, and highest quality.

SOUFLEX enables reduced investment and lower piece cost through:

Flexible tooling and fixture
Highest OEE and productivity
Various welding process
Flexible automation concepts
Suitable for prototyping and small volume production
Capacity: 500’000 to 700’000 DR p.a.

Technical data

Parameter	Value
Blank dimension	max. area: 3,000 x 1,800 mm
Blank thickness	0.8 – 2.5 mm
Seam length	Typical seam length: 150–500 mm* *other dimensions on request
Number of seams	max. 14 seams (deviation optional)
Weldable Materials	AlSi coated Zn coated for direct/indirect hot form process All AHSS material
USP
SOUPOS	adjust blank to target position
SOUFIL	dynamic and accurate filler wire feeding system
SOUGAP	beam shaping technology for up to 0.5mm gap closing
SOUVIS 6200AI	AI-powered Quality Control system, combining 2D gray-level imaging and 3D scan data for superior reliability
SOUBLOG T&T	Track & Trace data storage, full traceability, detailed reporting
Options
SOUFLEX-AB	In-line ablation module (compact line)
SOUFLEX-ABM	Ablation module prior welding unit (highest productivity)
Manual loading	No automation (customizable)
Tailored blank type / seam type	Complex linear applications Alternative applications on request