ANDRITZ has utilized visual technology, combined it with the latest in digitization methods and created the Metris AVA Recovery Boiler Toolbox, designed to revolutionize the monitoring and managing of critical boiler operations and activities.

It´s all about the data

To avoid unplanned plant shutdowns, it is important to know at an early stage when vital components need to be replaced or maintained. Condition monitoring enables operators to work proactively and keep shutdown time to a minimum.

A portfolio of ANDRITZ digital solutions.

Imagine the ability to produce the best product at the lowest cost every hour of the day – that is optimization in a nutshell.

Just like super-fast pit stops in Grand Prix Formula One racing, ANDRITZ has been concentrating on helping customers to minimize shutdown times, utilizing its Metris OPP platform. The dedicated Metris Planning App is integrated into the platform and is already achieving remarkable results in shutdown efficiencies.

We are living in a century where digital devices monitor every move and our own mobile devices know everything about us – where we go, what we do, our health status, and much more. The data available on our lives transfers mobile phones into our private assistants and supports us in many endeavors with helpful functions and hints. Industries are being enabled in a similar way to monitor and control all assets and plants and improve performance in an effort to achieve perfection.

Since the 1980s, thanks to advances in computation technologies, computer based simulation of processes using first principle models has become a well-known and widely used engineering tool for various industries. As our understanding of processes has increased, their representative models have become more realistic and sophisticated. The resulting improvement in accuracy has made simulation a fundamental predictive and diagnostic tool in process industries.

Mobile capabilities of the Metris Platform can be scaled to the information needs of each customer.

A totally integrated automation solution for tissue producers is on display at the PrimeLine Tissue Innovation and Applications Center in Graz.

Even when the COVID-19 pandemic was at its most serious in Portugal, Papeleira Coreboard – utilizing remote assistance from ANDRITZ – still managed to start up its new, state-of-the-art LC pulping system.

Increasing capacity of the lime kiln is time consuming and costly as it usually involves the lengthening of the existing kiln shell, or even a replacement with a larger diameter. ANDRITZ experts have approached the challenge from a completely different angle, and now a capacity increase of up to 40% can be achieved at much lower costs.

ANDRITZ experts give a complete overview of its PrimeLineTAD (Through Air Drying) technoloy for the production of premium tissue products: Joseph Guadagno: Vice President Tissue and Air Systems, North America Stefano Marenco: Director PrimeLineTIAC and R&D Tissue Paul Richards: Senior Technology Manager Tissue

ANDRITZ can boost your equipment value with innovative VIB spray technology and steam-profiling solutions?

Brazilian pulp and paper giant Klabin is further closing the circular sustainability loop at its Puma I and Puma II projects in the south of the country. Soon it will be making its own sulfuric acid from captured non-condensable gases at its Ortigueira mill site. ANDRITZ expertise is paving the way.

ANDRITZ played a major part in Stora Enso’s Oulu mill success in reaching a new era as the mill was converted from fine paper to kraftliner production. The virgin fiberbased kraftliner produced by the mill will serve the strongly growing global packaging market.

Mondi Swiecie’s integrated mill in Poland needed to increase its pulp capacity by 25% to meet growing demand from its five five paper machines using virgin fiber. The solution was a complex but hugely successful combination of utilizing older equipment at the same time as installing new, state-of-the-art technology from ANDRITZ.

ANDRITZ engineers are continually seeking ways to make products better – through design, manufacturing methods, and/or materials of construction. The introduction of the TwinFlo Prime refiner illustrates this point.

Suzano’s pulp mill in São Paulo has generated significant savings in the plant’s evaporation process by using the Metris UX technology from ANDRITZ for the digital transformation of its processes.

We at ANDRITZ are constantly looking at ways to improve performance and generate a proactive culture when it comes to Health and Safety issues, which is why we are rolling out world-renowned Quentic solutions and software tools for safety observation reporting at our projects and factories.

CircleToZero™ is a global ANDRITZ initiative with the goal of achieving zero emissions and zero waste at the same time as creating financial growth for customers. For pulp and paper producers, this means eliminating unused industry side streams, turning them into new value-added products and achieving zero emissions and zero waste production.

Papier- und Kartonfabrik Varel, in northern Germany, had an urgent refiner problem. ANDRITZ not only solved it in time, but also helped prepare the mill for future expansion.

As of the beginning of July, our Paper and Board team has a new Vice President – Gerald Steiner. He joined the ANDRITZ Group one year ago and was in charge of the development and implementation of automation and digitalization in paper mills worldwide.

ANDRITZ has created a simple but remarkably effective way to improve energy efficiency of the pulp mill, at the same time increasing the mill overall evaporation capacity. The DEvap is a small digester evaporator unit integrated into the cooking plant.

Utilizing deep process knowledge and with many years of successful deliveries to woodyards around the world, the ANDRITZ Smart Woodyard has combined all its experience with the latest in IIoT technology. The result is an ongoing revolution of the woodyard.

Over recent times pulp mills have become much more than simply “tonnes per year” in terms of revenue. First came the added extra of energy and district heating, then extracts of tall oil and turpentine, now all sorts of areas for extra revenue are being identified at pulp mills. As a clear example – and with the help of ANDRITZ – Swedish market pulp giant, Södra, recently started up the world’s first biomethanol plant at its Mönsterås mill in Sweden.

ANDRITZ and Resolute FP Clermont Mill in Canada created a world first recently by completely revolutionizing refiner load control and stability on two of its eight refiners. ANDRITZ’s Hydraulic Commander was the secret ingredient, with added bespoke automation.

International technology Group ANDRITZ has successfully started up the tissue production line delivered to Berli Jucker Cellox Ltd. for their mill in Prachinburi, Thailand.

We are taking digitalization to the next level – the Metris Performance Center at ANDRITZ supports you remotely during commissioning and start-up phases.

Vajda Papír sets up a greenfield tissue mill with ANDRITZ latest tissue and automation technologies.

Reliable measurements from inside the digester. ANDRITZ has teamed up with Savcor, a Finnish technology provider specializing in the use of electrochemistry for corrosion prevention and structural health monitoring, and have together developed a novel method to measure alkali levels inside the digester.

It´s all about the data

Franz Harrer is the director of the ANDRITZ Steel Yankee and Technology Tissue team. He joined ANDRITZ about 13 years ago as a design engineer for tissue and paper machines providing a product development focus early on.

ANDRITZ received an unusual request: The world famous Schönbrunn Zoo in Vienna needed help to grate and process raw bamboo into refined flour for its giant pandas Yuan Yuan and Yang Yang. ANDRITZ, of course, accepted the challenge.

In just two years, ANDRITZ has launched two completely new machine concepts for tissue producers to provide the very best in technology available for making specialty products with maximum efficiencies. The two concepts, the PrimeLineTEX and the PrimeLineVRT, are now available on the market and can be tested at the ANDRITZ tissue pilot plant in Graz.

Major upgrades and a series of smaller innovations have been incorporated into the new ANDRITZ PrimeFilter D to improve performance and reduce maintenance. The new design includes the latest bagless technology, which is well-proven in over 65 installations to date. The upgraded PrimeFilter D has been well-received already – 15 units have been started up and more orders are being received from leading papermakers.

To avoid unplanned plant shutdowns, it is important to know at an early stage when vital components need to be replaced or maintained. Condition monitoring enables operators to work proactively and keep shutdown time to a minimum.

ANDRITZ has utilized visual technology, combined it with the latest in digitization methods and created the Metris AVA Recovery Boiler Toolbox, designed to revolutionize the monitoring and managing of critical boiler operations and activities.

ANDRITZ is once again providing opportunities for pulp producers to increase the range of added value bio-products in their product portfolios with its A-ConCrystal™ continuous technology for microcrystalline cellulose (MCC) production. There is still an increasing demand for the use of MCC in several fields of applications, strengthening the position of being one of the fastest growing areas in the use of specialty celluloses.

Running a pulp mill successfully requires that all processes, technology, and equipment work in harmony across the entire system with the whole chain being only as strong as its weakest link. Metris DryQ™ is the new intelligent solution from ANDRITZ, designed for monitoring data from drying systems, helping to strengthen a vital link in the production chain to optimize the drying performance.

Suzano Imperatriz, located in Maranhão, northern Brazil, is one of the new breed of giant pulp mills. The mill has recently undergone a number of improvements including the implementation of a smart bleaching system from ANDRITZ that is making a real difference when it comes to chemical consumption.

The COVID-19 pandemic has wreaked havoc across the world’s industries, shutting down operations and leading to the mass furloughing and laying off of workers and contractors. However, due to its massive importance to the country of Chile as well as to the global pulp and paper industry, Arauco’s MAPA project has continued, although in a much-adapted way.

ANDRITZ is fully aware of what downtime means to its customers in the paper and board industry – however, to keep ahead in a competitive environment, rebuilding, updating, and refurbishing equipment is essential. The secret is to plan well in advance, shut down quickly, get the work done fast, and then be up and running again as soon as possible.

The pulp making process hasn’t inherently changed over the years; however, ANDRITZ has had a lot of success with reinventing processes and technology in and around mills to increase capacity, improve quality, and cut operating costs. The LimeWhite-H White Liquor Disc Filter is another game-changing development.

ANDRITZ continues to service its customers around the world despite the COVID-19 pandemic. However, strict precautions are insisted upon both in our own operations and at our customer sites to ensure the safety of our own personnel as well as of our customers and any people working on or around projects in which we are involved.